Carton Pallet Flow Rack

Carton Pallet Flow Rack in NJ, NY, & PA

Efficiency is key to managing inventory in warehouses and distribution centers, and the best way to do so is to invest in the right storage solutions. Whether you’re dealing with high-volume order fulfillment or need to manage date-sensitive products, carton pallet flow racking systems offer an innovative solution to streamline storage and boost productivity.

Many businesses rely heavily on pallet flow racking systems to improve inventory management, reduce labor costs, and optimize space utilization, but finding a reliable supplier for these warehouse workhorses can be difficult. At Diversified Rack & Shelving, we specialize in providing top-quality new and used carton pallet flow racks in NJ, NY, and PA, tailored to meet your specific needs. We are an authorized Kenco dealer and specialize in warehouse design for a wide range of industries. Our expertise in providing top-quality new and used pallet racking systems ensures that your business stays ahead of the competition by maintaining a well-organized and productive facility. Keep reading to learn more about carton pallet flow racking and how it works, or contact us today to request a quote!

New and Used Carton Flow Pallet Racking for Sale

We offer a wide range of new and used carton pallet flow racks in NJ, NY, and PA, carrying racks designed to handle everything from small cartons to heavy boxes. Our new carton flow racks feature adjustable shelves and plastic wheels that allow for smooth and reliable operation. These racks are ideal for high-volume piece pick applications, providing easy access to items and improving order accuracy.

For businesses looking for cost-effective solutions, our selection of used carton flow racking systems offers excellent value without compromising quality. Each used rack is thoroughly inspected to ensure it meets our stringent standards for durability and performance. These racks provide the same key features as new systems, including improved storage capacity and enhanced productivity. By choosing used carton flow racks, you can save on labor costs and make the most of your storage space without breaking the bank.

Whether you opt for new or used pallet racks, our carton flow pallet racking systems are designed to meet the demands of modern warehouses and distribution centers. With high-quality span and wheel tracks, our racks ensure that boxes flow smoothly from one end to the other, improving picking efficiency and overall warehouse efficiency. Additionally, the customizable dimensions of our racks allow you to tailor the storage system to your specific needs, ensuring optimal performance and space utilization.

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    How Carton Flow Rack Systems Work

    Carton flow rack systems are an ingenious solution designed to streamline inventory management and enhance warehouse efficiency. These systems use the principles of gravity to facilitate the smooth movement of items from the loading point to the picking point, optimizing the workflow in distribution centers and warehouses. Here’s a detailed look at how these systems function and their key components!

    Gravity-Fed Design

    At the core of carton flow rack systems is a gravity-fed design. The racks are constructed with a slight pitch, so when items are placed at the higher end of the system, they naturally flow downward toward the picking aisle. This slope ensures a continuous, effortless movement of boxes and cartons, eliminating the need for manual intervention and reducing the effort required to retrieve items.

    Components and Structure

    Rollers and Wheels

    Carton flow racks are equipped with rollers or plastic wheels that facilitate the movement of items. These rollers are placed on tracks that run from the loading end to the picking end of the rack. The design ensures that as soon as a carton is placed on the track, gravity pulls it forward along the rollers.

    Flow Lanes

    The system is divided into multiple flow lanes, each dedicated to a specific type of product. These lanes ensure that different items do not mix, maintaining an organized inventory. The lanes can be customized based on the size and weight of the items being stored, providing flexibility for various types of products. Each lane is equipped with an integrated braking system to gently slow pallets as they roll forward, keeping them from damaging other pallets or falling off the front of the rack.

    Loading and Picking Aisles

    The design incorporates distinct loading and picking aisles. Items are loaded onto the system from the rear or higher end, while workers pick items from the front or lower end. This separation ensures a smooth flow of inventory and minimizes congestion in the picking areas. Picking station units consist of polyethylene or aluminum roller runways and can be both standalone racks or installed into pallet racks.

    Adjustable Shelves

    The shelves in a carton flow rack system are adjustable, allowing you to change the height between levels to accommodate different-sized items. This adaptability ensures that the system can be tailored to meet your operation’s specific storage needs, whether you’re dealing with small cartons or heavy boxes.

    The Benefits of a Carton Flow Rack System

    By leveraging the power of gravity and the efficiency of a well-designed system, carton flow racks offer a practical solution for optimizing storage and improving workflow in any warehouse or distribution center. Whether you’re dealing with perishable goods, heavy boxes, or high-volume order fulfillment, these systems provide the efficiency and reliability needed to keep your operations running smoothly. Here are a few of the many benefits of our high-quality carton pallet flow racks in NJ, NY, and PA:

    Improved Storage Capacity

    Carton pallet flow racks are perfect for maximizing warehouse space. By storing items at a higher density while still allowing full access, you’ll use fewer aisles, freeing up valuable real estate. This is particularly beneficial in high-volume warehouses, where every inch of space counts.

    Durability and Load Capacity

    Carton flow rack systems are built to handle a wide range of weights and sizes. The use of durable materials such as roll-formed steel and the inclusion of wide flange beams ensures that the racks can support heavy loads and withstand the demands of a busy warehouse environment. The systems can also be equipped with full-bed and split-case configurations to meet specific storage needs, ensuring optimal performance regardless of the items being stored.

    Enhanced Productivity and Order Fulfillment

    Carton flow racks enhance productivity by streamlining the picking process. With items automatically moving to the front of the rack, workers spend less time searching for products and more time fulfilling orders. This leads to faster order processing and reduces labor costs, contributing to overall increased efficiency.

    Enhanced Visibility & Access

    The open design of carton flow racks provides excellent visibility, making items easy to see and access. This feature is particularly beneficial in high-volume, piece-picking applications where quick access to products is essential.

    First-In, First-Out

    With a carton/pallet flow rack, products are automatically rotated on a first-in, first-out (FIFO) basis, which is essential for managing date-sensitive products. Carton flow racks ensure that the oldest inventory is always at the front, which helps maintain product quality and reduces waste. This continuous inventory rotation is crucial for businesses dealing with perishable goods or products with a limited shelf life.

    More Organized Facility

    A well-organized warehouse is a more efficient warehouse. Our carton pallet flow racks in NJ, NY, and PA help maintain organization by providing dedicated pick slots for each item. This not only makes it easier to locate items but also helps prevent stored items from becoming mixed up or misplaced. The result is a more orderly and efficient storage environment.

    Find the Best Carton Flow Racks & More Today!

    At Diversified Rack & Shelving, we are committed to helping you find the best storage solutions for your needs. Our carton pallet flow racks in NJ, NY, and PA are designed to improve efficiency, enhance productivity, and maximize storage space. Whether you’re looking for new or used racks, our team of experts is here to guide you through the process and ensure you get the right system for your needs.

    Don’t let inefficient storage systems hold back your operations. Contact us today to explore our range of carton flow pallet racking systems and other storage solutions. With our high-quality products and dedicated service, we can help you transform your warehouse into a model of efficiency and organization. Let us help you improve your storage capabilities and take your business to the next level!

    DON'T BELIEVE US? SEE WHAT OUR CLIENTS SAY

    "I could not have been more pleased with the work these guys did. I received several quotes and theirs was the most professional by a long shot. The guys who did the installation were beyond amazing. They not only did a great job, but went out of their way to make sure everything was setup the way we wanted and cleaned up after they were done leaving the jobsite better than when they arrived. "
    - Tim P.

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