Pallet Racking

Pallet Racking in NJ, NY, and PA

Imagine walking into a neatly organized warehouse where every item has its place, accessible and safely stored away. This isn’t just a dream — it’s the reality we create for businesses every day here at Diversified Rack & Shelving, Inc. Serving the bustling commercial landscapes of New Jersey, New York, Pennsylvania, and beyond, our solutions are designed not only to store but to streamline, ensuring that every square inch of your warehouse space, from floor to ceiling, is utilized effectively.

Pallet racks are more than just steel and bolts; they are the critical infrastructure that supports the logistics of countless industries. Whether you’re dealing with a high-volume e-commerce business, a large-scale manufacturing operation, or a bustling distribution center, the challenges remain the same: maximizing space, ensuring safety, and enhancing efficiency. With Diversified Rack & Shelving’s pallet racking in NJ, NY, and PA, businesses in the Tri-State Area can depend on a partner that understands their needs and delivers quality, durable solutions tailored to each unique warehouse environment. Contact us today to discuss custom installation solutions for your warehouse, or keep reading to learn more about our pallet rack solutions!

Pallet Racking: A Basic Overview

Pallet racks are a universal storage system used for organizing material that is stored on pallets (palletized). This style of rack enables users to maximize storage height while allowing them easy access to the palletized product. Most commercially available pallet rack systems are versatile and can be easily reconfigured after installation, making them a cost-effective solution for industrial, retail, stock, and general warehousing.

The basic components of a pallet rack system include upright frames, front and back beams, and cross beams. The upright frame serves as the vertical support. The beams, which are installed horizontally onto the frame, lock into the uprights, creating a secure location for the pallets to rest on. For added safety and convenience, additional accessories, such as wire decks, can also be installed. Along with providing a stable platform, wire decking also improves fire safety by allowing water from overhead sprinklers to pass through and protect against inventory damage.

Our new and used racking is built from high-grade industrial steel, ensuring longevity and durability under the most demanding conditions. From selective racking, which allows easy access to each pallet, to drive-in rack solutions that maximize storage capacity, our versatile range of pallet racking in NJ, NY, and PA caters to diverse needs.

Pallet Rack Installation Services

The installation process for a racking system involves careful planning and execution. It starts with the upright frame and progresses to adding the cross beams and wire decking, which together create a stable and secure shelving unit capable of handling heavy loads and high traffic.

At Diversified Rack & Shelving, our pallet rack installation services are designed to provide businesses in NJ, NY, PA, and beyond with efficient, reliable, and safe storage solutions tailored to their specific operational requirements. We utilize the latest software and technologies, including CAD (Computer Aided Design), to create detailed blueprints and 3D models of the proposed pallet rack system. These models allow us to visualize the final setup and make necessary adjustments before the physical installation begins, ensuring that every element is perfectly tailored to maximize efficiency and safety.

Types of Pallet Racks We Provide

At Diversified Rack & Shelving, we sell three basic styles of new and used pallet racking in NJ, NY, and PA: hook and slot, tear drop, and bolted. Here’s a little more information about each product’s specs:

Hook and Slot Racks

Hook and slot racks, also referred to as slotted racks, feature vertical pallet rack uprights that have slots into which the horizontal beams are hooked. This design allows for easy adjustment of beam levels even after the racks are installed, accommodating different pallet heights and sizes.

Hook and Slot Features: Ridg-U-Rak

  • 100% Welded Uprights
  • Large base plates
  • Offset anchor holes
  • 4” vertical adjustability
  • Roll-formed columns with 180-degree return flanges

Advantages of Hook and Slot Racks:

  • Flexibility in adjusting shelf heights without the need for additional tools.
  • Quick and easy to assemble and repair as needed.
  • Robust design suitable for heavy-duty storage.

Tear Drop Style Racks

Tear drop pallet rack systems are among the most popular and versatile pallet rack setups available. They are named for the teardrop-shaped bolt holes on the upright frames, into which the beams’ pins are locked.

Tear Drop Style Features: Ridg-U-Rak

  • 100% Welded Uprights
  • Large base plates
  • Offset anchor holes
  • 2” vertical adjustability
  • 6-Bend Column

Advantages of Tear Drop Racks:

  • Highly versatile and compatible with various brands of racking due to the universal hole pattern.
  • Easy to install and adjust, requiring minimal tools and effort.
  • Strong and durable, ideal for intensive use in commercial and industrial environments.

Bolted Beam Racks

Bolted beam pallet racks involve a more permanent installation where beams are bolted to the uprights, providing an extremely sturdy and secure setup.

Bolted Beam Features: Ridg-U-Rak

  • 100% Welded Uprights
  • Universally interchangeable componentry with most manufacturers
  • Structural Steel

Advantages of Bolted Beam Racks:

  • Provides enhanced safety and stability, suitable for storing very heavy or unstable loads.
  • A more permanent solution, less likely to require reconfiguration after being installed.
  • Ideal for environments where rack stability is critical, such as areas prone to seismic activity.

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DON'T BELIEVE US? SEE WHAT OUR CLIENTS SAY

"Diversified has been an absolute pleasure to work with. Very satisfied with the level of service we have received on multiple projects throughout the years. Excellent communication and follow-up, as they always worked to make things right for our needs. Would highly recommend & definitely will be using these guys again should the need arise."
- Chris N.

FAQs About Our Industrial Steel Storage Racks

We often receive inquiries regarding our new and used pallet racking in NJ, NY, and PA. Here are a few of the most common questions we hear:

Our new and used pallet rack systems are constructed from high-quality industrial steel, designed for durability and strength. This material ensures that our racking can withstand the weight and wear of loaded pallets and the frequent activity of forklifts.

Yes, our pallet rack systems are fully customizable and can be installed to fit various warehouse layouts. Before beginning installation, we will work with you to understand your specific needs and maximize available square footage while ensuring efficient access and operation. We also sell and install other customizable storage solutions, including mezzanines, shelving, and more.

Yes! Expanding or replacing an existing pallet rack setup is straightforward with Diversified Rack & Shelving. Whether you’re looking to add another bay, replace areas with significant rack damage, or install additional accessories like wire decks or beam supports, our team can help. We’ll work with you to understand your growing needs and assemble your system accordingly, ensuring that the expansion or replacement seamlessly integrates with your existing setup in a cost-effective, productive manner.

We recommend conducting regular inspections at least once a year or more frequently, depending on rack usage and load capacity. Regular inspection helps maintain the integrity of the rack and ensures the safety of warehouse operations. If you notice damaged uprights, beam or frame issues, or even minor dings and dents due to forklift contact, immediately remove all product from the location in question and do not use the rack until it has been repaired by a professional. If a beam or other essential component is too damaged, we may recommend replacing it entirely to protect people and products in your warehouse.

Especially if you operate heavy machinery in your warehouse or storage facility, eventual rack damage is inevitable. While it’s tempting to tackle pallet rack repairs on your own using commercially available pallet rack repair kits, it’s essential to approach this with caution. Not all damage is superficial, and what might appear as a minor dent or a few missing bolts could compromise the structural integrity of the entire pallet rack frame. Moreover, installing parts from pallet rack repair kits requires a deep understanding of your pallet rack system’s design, as well as factors like load capacity and bolt torque. Improper repair or installation can cost your business money, cause additional damage to essential bolts and fasteners, and ultimately pose safety risks.

 

Before you grab a pallet rack repair kit at your local hardware store or buy one online, you’ll also want to consider the warranty and compliance aspects of DIY repair. The pallet rack manufacturer may specify that a damaged rack must be repaired by certified professionals. Using a DIY pallet rack repair kit may void warranties or fail to meet regulations and standards, leading to steep legal and financial repercussions in the event of an accident.

 

With all these factors in mind, significant repair or modification should be entrusted to the professional installers and technicians at Diversified Rack & Shelving. Our repair experts have the training, experience, and equipment to assess rack damage accurately, complete repair or replacement safely while taking steps to prevent future damage, and ultimately ensure that your warehouse complies with all relevant standards and regulations.

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Change Your Warehouse for the Better!

Implementing the right pallet rack solution for your warehouse can revolutionize how you handle and store inventory. With Diversified Rack & Shelving, you gain a partner that prioritizes expertise, quality products, and thoughtful design to ensure that your pallet rack units meet the demands of your operation and grow along with your business.

Optimize your warehouse operations and streamline your inventory management today with new or used pallet racking in NJ, NY, and PA from Diversified Rack & Shelving. Whether upgrading an existing system or designing a new facility from scratch, we are here to guide you every step of the way. Transform your warehouse with optimized pallet rack solutions and experience a new level of operational efficiency!