When it comes to optimizing your warehouse space, the design and installation of rack and shelving systems play a crucial role in ensuring safety for everyone involved, as well as promoting efficient operations in the workplace. However, many businesses make common mistakes that can lead to wasted space, increased costs, and safety hazards. Here are the top mistakes to avoid when installing and designing warehouse rack and shelving systems.
- Neglecting Space Planning
Effective space planning is essential for maximizing storage efficiency. Failing to consider aisle widths, clearance heights, and the layout of your racks can lead to wasted space and inefficiencies in picking and replenishing inventory. Use a detailed warehouse layout plan that incorporates all these elements to ensure optimal flow and accessibility.
- Ignoring Load Capacity Requirements
One of the most critical aspects of warehouse storage is understanding load capacity. Each rack type has a specific load limit, and exceeding this limit can lead to serious safety issues, including structural failure. Before installation, calculate the weight of your products and ensure that the chosen racks can handle the load.
- Choosing the Incorrect Storage Type
From pallet rack to cantilever to various shelving units, different types of rack and shelving serve a variety of purposes. Choosing the wrong type of rack can hinder your operations. For instance, using standard shelving for heavy items may lead to unstable infrastructures and hazards within the workplace as a result. Assess your inventory types and sizes carefully to select the appropriate storage system for your specific needs.
- Overlooking Safety Regulations and Ignoring Regular Maintenance
Safety should always be a top priority in warehouse design. Ensure that your design adheres to OSHA guidelines and other safety standards, including proper anchoring, spacing, and load distribution. Regular safety inspections and maintenance checks can help identify potential hazards before they become large issues.
- Failing to Consider Future Growth
When designing your warehouse layout, it’s essential to think long-term to maximize the successful longevity of your business. Many businesses make the mistake of designing their storage systems based on current inventory levels without accounting for future growth. Opt for flexible shelving solutions that can be easily adjusted or expanded as your inventory needs change, or save space in the warehouse to allot for future production and demand.
- Ignoring Accessibility and Workflow
Efficiency in picking and packing is crucial to warehouse operations. If your racks are not easily accessible or if they disrupt workflow, you’ll likely experience delays and frustration. Design your shelving layout with accessibility in mind, ensuring that high-demand items are within easy reach and that the flow of movement is logical and efficient.
When designing and installing warehouse rack and shelving, avoiding these mistakes can put your business in a great position to cultivate success in the workplace and promote efficient warehouse operations. Here at Diversified Rack and Shelving, we employ a team of intelligent employees who are eager to help you begin designing the best warehouse with the best storage for your business. Call or email us today to speak with a representative and receive your free quote!
