Storage Racks May be Damaged Beyond Repair — 4 Signs it’s Time for a New System

There are many factors to consider when deciding whether or not to replace your warehouse storage system. While most storage systems are designed to hold up for years, there is a significant amount of wear they endure that can cut years of their life. It’s important to take note of these damages, as failure to do so can result in a hazardous load collapse. If you’re a warehouse manager relying on the safety and efficiency of your storage racks, review the following signs of damage to determine whether or not they need replacing.

Beam Deflections

With the amount of weight that gets put on storage racks, it’s common for beam structures to experience minor deflections, or begin to sag. The issue arises when beams deflect excessively, putting it at risk of collapse. When you notice beams have major deflections, you should immediately relieve them of weight and replace the structure.


Once your metal storage racks have begun to rust and corrode, repairing them could be out of the question. Often times, when corrosion becomes visible, the beams are likely too weak to support weight as it once did. If you’re unsure how far gone the damage is, our team will come out and inspect your entire storage unit.

Loose Baseplate

The baseplate for storage units keep the structure sturdy and intact; therefore, it plays an essential role in load capacity. A loose baseplate can cause stress to the foundation of the unit, affecting its structural integrity.

Forklift Impact

It’s not uncommon for storage units to experience impacts from forklifts and other equipment used to handle materials. Depending on how severe the damage is, especially if it occurs often, it could begin to affect other areas of the unit. Harsh impacts to a storage unit can cause issues with structural beams and connectors.

Investing in Diversified Rack’s new or used warehouse racking in PA will ensure the items in your storage are safe and secure. Our team will handle all aspects of the installation process, so you can rest assured that your storage system will be set up properly. For further questions regarding different forms of pallet racks in PA, feel free to contact us at 800-653-2031.